Nanobubble Creation via Ultrasound (Acoustic Cavitation): A Technical Overview

Ultrasound, or acoustic cavitation, is a physical process that uses high-frequency sound waves to create and collapse microscopic bubbles within a liquid. This method is highly effective for generating nanobubbles, as the violent implosion of larger bubbles under the influence of acoustic energy fragments them into a vast number of smaller, stable nanobubbles. This process is widely used in various fields for its precision and ability to produce consistent results.

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Introduction

One of the most efficient physical methods for producing nanobubbles is through ultrasound-induced acoustic cavitation.

This technique uses high-frequency sound waves to generate and collapse microbubbles within a liquid, releasing energy that drives the formation of nanobubbles through fragmentation and recompression.

Ultrasound-Based Nanobubble Generation

1. Introduction of Ultrasound Waves

An ultrasonic transducer (20 kHz – several MHz) is immersed in or mounted onto the side/bottom of a liquid-containing chamber. When powered, it emits high-frequency sound waves into the liquid medium.

2. Creation of Cavitation Zones

These sound waves create alternating high-pressure (compression) and low-pressure (rarefaction) cycles. During the rarefaction phase, localized pressure drops below the vapor pressure of the liquid, causing cavitation bubbles (microbubbles) to form.

3. Violent Collapse (Implosion)

In subsequent compression phases, these microbubbles collapse violently, producing localized:

  • Temperatures up to 5000°C
  • Pressures exceeding 1000 atm
  • Shockwaves and microjets

This energy is sufficient to break up larger bubbles into nanoscale fragments or to trigger nucleation of new nanobubbles from dissolved gases.

4. Stabilization of Nanobubbles

The formed nanobubbles remain suspended in water due to:

  • High zeta potential (repels coalescence)
  • Near-neutral buoyancy (no rapid rise)
  • Low Laplace pressure due to their small radius

They become stable and can remain in the liquid for hours to weeks, depending on the conditions. 

Feature

Benefit

No chemicals or surfactants required

Environmentally friendly, green process

In-situ gas usage

Air, oxygen, ozone, CO₂, or hydrogen can be used depending on application

Low energy input

Efficient with modern piezoelectric transducers

High nanobubble concentration

Generates stable bubbles uniformly dispersed in the liquid

Compact and scalable

Fits into pipelines, tanks, or reactors with modular design

Versatile across gas types

Customizable depending on oxidation or reduction goals

 

Application Possibilities by Industry

 

Water & Wastewater Treatment

  • Advanced oxidation: Ozone nanobubbles oxidize pharmaceuticals, endocrine disruptors, COD/BOD.
  • DO enhancement: Oxygen nanobubbles improve aerobic digestion, nitrification.
  • Biofilm control: Collapse of nanobubbles creates microjets that help in cleaning membranes and pipelines.

Agriculture & Irrigation

  • Root oxygenation: Increases oxygen availability in hydroponic or flooded root zones.
  • Nutrient uptake: Improves solubility and absorption of nutrients and micronutrients.
  • Disease control: Ozone nanobubbles suppress pathogenic microorganisms in irrigation systems.

Aquaculture

  • Oxygen delivery: Oxygen nanobubbles reduce fish stress and improve feed conversion.
  • Water quality: Helps maintain higher dissolved oxygen (DO) levels and lower ammonia.

Food and Beverage

  • Sterile rinsing: Ozone nanobubbles provide surface sterilization for produce and packaging.
  • Emulsification and mixing: Improves homogeneity in beverages or sauces using bubble-induced turbulence.

Clean Hydrogen Applications

  • Water splitting efficiency: Nanobubbles (e.g., H₂ and O₂) help improve gas separation during electrolysis.
  • Electrode cleaning: Implosive force of bubbles cleans electrode surfaces, enhancing catalytic performance.

Surface Cleaning & Precision Electronics

  • Ultrasonic nanobubbles dislodge particles from surfaces and blind holes in semiconductors and optical components.
  • Used in combination with DI water or mild solvents to reduce chemical load. 

TMC Nanobubbles

At TMC Fluid Systems, we lead the way in advanced nanobubble technology - delivering high-performance, energy-efficient generators that drive measurable ROI, reduce environmental impact, and elevate operational standards across various industries including Aquaculture, Wastewater Treatment, and Agriculture. Backed by deep technical expertise and real-world results, our solutions are engineered for industries shaping a more sustainable future.

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