Nanobubble Creation via Membrane Sparging: A Technical Overview

Membrane sparging, also known as using nanoporous membranes, is a precision method for generating exceptionally small and stable nanobubbles. Unlike other methods that rely on bulk fluid dynamics or electrical fields, this process uses a physical barrier to control the bubble size with a high degree of uniformity. This method is particularly valued for applications requiring a narrow size distribution of nanobubbles.

Pressurized Gas–Liquid Mixing: The Process in Detail

How It Works – Step-by-Step

  1. Gas Supply
    • Pure or blended gases (air, O₂, CO₂, H₂, or ozone) are fed into a pressurized chamber beneath a hydrophobic or hydrophilic nanoporous membrane.
  2. Nanoporous Membrane
    • The membrane (pore size: 20–200 nm) allows controlled gas diffusion into the adjacent water phase.
    • Materials may include PTFE, ceramic, stainless steel, or polymer composites.
    • Pore geometry and surface energy are critical to maintaining stable nanobubble formation.
  3. Bubble Formation at Pore Mouths
    • When gas pressure exceeds the liquid-side hydrostatic pressure + capillary entry pressure, gas exits the pores in a dispersed fashion.
    • The bubble diameter depends on pore size, surface tension, and gas pressure. With appropriate design, nanobubbles (<200 nm) are consistently formed.
  4. Nanobubble Release and Stabilization
    • As bubbles detach from the pore and enter the bulk liquid, shear forces, Brownian motion, and interfacial energy stabilize the nanobubbles.
    • Nanobubbles remain suspended due to their near-neutral buoyancy, high zeta potential, and internal Laplace pressure.

       

Key Features

Feature

Description

Precision Control

Uniform pore size enables tight control over bubble diameter

Low Energy Requirement

Operates at moderate pressures (1–4 bar), no mechanical shearers needed

Chemical Compatibility

Membranes can be tailored for aggressive gases like ozone or CO₂

Scalable Modules

Can be stacked in flat sheets, hollow fibers, or tubular modules

Gas Selectivity

Permits the use of high-purity or mixed gas streams for targeted outcomes

 

Industrial Applications

 

Industry

Use Case

Wastewater Treatment

Improves DO levels, biofilm disruption, BOD/COD reduction

Aquaculture

Delivers oxygen-rich water for healthier aquatic life

Agriculture

Promotes root zone oxygenation and fertilizer uptake

Food & Beverage

Enhances sanitation with ozone nanobubbles

Electronics / Semiconductors

Ultrapure water degassing, precision rinsing

Pharmaceutical

Clean-in-place (CIP) efficiency, product stability

 

Conclusion

The synergy between electrolysis and pressurized gas–liquid mixing offers a scalable, chemical-free, and energy-efficient way to generate stable nanobubbles. This method is especially valuable for plant and operations managers seeking to improve treatment performance, reduce chemical dosing, and support sustainable industrial processes.

TMC Nanobubbles

At TMC Fluid Systems, we lead the way in advanced nanobubble technology - delivering high-performance, energy-efficient generators that drive measurable ROI, reduce environmental impact, and elevate operational standards across various industries including Aquaculture, Wastewater Treatment, and Agriculture. Backed by deep technical expertise and real-world results, our solutions are engineered for industries shaping a more sustainable future.

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